Aluminum Casting

by | May 5, 2018 | aluminium die casting, aluminium die casting companies, aluminum casting, aluminum casting molds, aluminum die casting companies, cast aluminium alloy, cast aluminum, Casting Jewelry, die casting china | 0 comments

Green Sand Aluminum Casting & Aluminum Die casting

In PM Tooling Foundry we work with green sand casting to manufacture a wide variety of aluminum products for many different industries. These green sand casting parts are high quality and cost effective.

We are able to work with low cost structures, providing a high quality and cost efficient final product, lower than almost any other green sand aluminum casting manufacturers.

Type of mold used: Aluminum match plate, wood or plastic pattern
Equipment used: Squeezers and Semiautomatic molding machines
Process: 

-The matchplate is used to “print” the figure on the sand on 2 parts (cope and drag)
-The matchplate is removed and the cope and drag are put together
-The aluminum is poured into the sand mold
-The sand is removed and the piece is ready to be cleaned and deburred

 

Permanent Mold Aluminum  Die Casting

Our permanent molds are handled using tilt pour machines. This technique reduces metal tumbling during the pour resulting in superior metal quality. This process is best suited for high production aluminum castings.


Type of mold used: Steel Molds (H12 and H13 are the most common)
Equipment used: Tilt pouring machines
Process:
-The steel mold has the impression of the piece. It is divided either horizontal or vertical in 2 pieces
-The 2 parts are closed together to pour the melted aluminum
-The aluminum is poured into the steel mold
-The piece is removed after opening the mold. Then it is ready to be cleaned and deburred

Shell Core

Our Aluminum Foundry is located in Dongguan China, just beside the border from Laredo, Texas, and near Altamira Port, this allow us to export our products arround the world.We have experience producing high quality silica sand shell cores for different casting needs. 
The sand shell cores are manufactured using silica sand resin casted into an iron mold. This kind of core provides the best dimensional tolerance for this kind of process.

We make sure our customers receive first quality aluminum products. The various aluminum castings we made go through a series of quality test performed in our laboratory.

  • Chemical analysis with our Mass Spectrometer.
  • Nitrogen degassing applied to ensure cleanliness of our aluminum alloys.
  • Dimensional analysis.
  • Test bars of every material batch are made to analyze and prevent casting’s porosity.
  • Visual and dimensional revisions are made throughout the process.
  • Every part is inspected before leaving our plant.

Our quality assurance process applies different point controls to critical industry parameters.

 

We have an in-house modeling shop, computer design for prototyping and manufacture of wood, plastic, and aluminum patterns, which are professionally made according to your specifications. We have rapid prototyping capabilities that allow us to have a quick response to your aluminum product needs.

We take care of the tooling maintenance and renovation of molds to maintain a quality standard in our aluminum casting products.

 

 

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